Basic Info
Model NO.: realtop
Type: Tire Machinery
out Put: oil
Daily Capacity: 10ton
Fuel: Coal, Wood and Carbon
Machine Style: Batch Type
Working Area: 500-1000 Square Meters
Specification: xhzt-15
HS Code: 84198990
Warranty: 1 Year
Plant Name: Rubber Waste to Diesel Refining Pyrolysis Distilla
Input: Waste Plastic
Heating Way: Direct Heating and Indirect Heating
Condition: New
Total Weight: 35ton
Trademark: realtop
Origin: xinxiang, Henan, China
Product Description
1. Working Principle
By heating pyrolysis way to convert solid plastic to liquid fuel oil.tyre oiloutput 40-50%
by distillaiton way to convert fuel oil to diesel ,diesle oil rate 75-85%
2.Plant speicifiacation
Pyrolysis plant | Type | Daily capacity | Used for | Final Product and usage |
Batch type | 5Ton 10ton 12ton 15ton 20ton | Waste tyre Plastic Rubber Oil sludge Oily waste Others | Fuel oil Used for heating boiler as furnace oil Or refined for distillation oil | |
Semi-continuous type | 15Ton, 20Ton | |||
Fully continuous type | 20ton 30ton 60ton | |||
Special type | 20Ton 15ton | |||
Distillation plant | Fully continuous type | 5ton 10ton 15ton 20ton 30ton | Used motor oil Used lube Washing parts oil Pyrolysis oil Crude oil Others | A.. base oil for heavy vehicles B. diesel for car and other |
3.Major parts
1.Reactor |
2.Catalyst tower |
3.Oil separator |
4.Condenser cooling system |
5.Cooling pool |
6.Light oil collection tank |
7.Heavy oil collection tank |
8.Vacuum system |
9.Water seal tank |
10.Dust remove disposal device(strong spray tower,draft fan,active carbon absorption tower,purify water pool) |
11.Operation plat form |
12.Power Control cabinet |
13.Other accessory |
4.Work-flow
1st stage,pyrolysis stage plastic to fuel oil
loading plastic into reactor
heating reactor
after heating , solid plastic converted to oil gas
oil gas go into oil-gas separator ,heavy oil deposit and go to heavy oil tank, light oil gas go to cooling system
after cooling ,light oil gas change to liquid oil and go into light oil tank
non-liquid oil gas will to water sealing tank, then back to combustor burning to heat reactor as fuel
smoke produced by heating reactor will go to dedust system, after dedust system treatment , smoke change to white clean waster steam ,then go to sky through chimney.
2nd stage ,disitllaiton stage ,plastic oil to diesel
Fuel Plastic oil go to preheating system ,after heating , plastic oil go in to disitllation reactor
Oil gas go into catalyst tower
oil gas to go distillation tower
oil gas here seperated to diesel and then go to cooling system
after cooling diesel gas convert to liquid disel and go to diesel oil collection tank
5.Plant featurs
1.Safety <o:p>
The security system is composed of two water seals, pressure sensors, temperature sensors and safety valves ,<o:p>
Vacuum system make sure no oxygen in the system.<o:p>
Auto Alarming system will work in case any chance of accident<o:p>
2.Energy saving<o:p>
1.Flame path is designed as spiral so that quantity of heat can be fully used.
2.Tail gas recycle use by the reactor<o:p>
3).Negative pressure system speed up the reaction velocity,shorten heating time.
3.Environmental protection
1.)waste gas
Flammable gas can be recycle used by the reactor.
2).Waste smoke.We have 3 level smoke disposal system. <o:p>
strong spray tower and activated carbon adsorption tower and spiral dedust system,make sure the emission standard reach PPM